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Commissioning & Testing Requirements

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Definition:
The process of verifying that all systems, components, and equipment in an EPC project function as designed before final handover.

Key Components:

  • Functional Testing: Ensures equipment operates according to specifications.
  • Site Acceptance Tests (SAT): On-site evaluation before the final handover.
  • Final Commissioning Report: Official documentation of test results and operational readiness.

Use Cases/Industries:

  • Power Generation: Testing turbines, generators, and control systems before activation.
  • Petrochemical Plants: Running simulations to verify refinery unit performance.
  • HVDC Transmission Systems: Checking grid compatibility and stability before full operation.

Advantages:

  • Ensures Quality & Compliance: Confirms project meets contractual performance guarantees.
  • Reduces Post-Startup Failures: Identifies and fixes issues before the facility is operational.

Challenges:

  • Extended Testing Periods: Complex systems require multiple verification stages.
  • Risk of Non-Compliance: Failure to meet performance benchmarks may lead to contract penalties.

Related Terms:
System Startup, Plant Commissioning, Performance Verification

Example:
Before a gas-fired power plant is handed over, it undergoes commissioning tests to ensure efficiency, emissions compliance, and grid synchronization.

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Synonyms:
Performance Testing, System Validation, Pre-Operational Inspection
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