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Fractionation

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Definition:
The process of separating a mixed stream of natural gas liquids (NGLs) into its individual components—ethane, propane, butane, isobutane, and natural gasoline—based on their boiling points.

Key Components:

  • Deethanizer: Separates ethane from heavier NGLs.
  • Depropanizer: Extracts propane from the remaining liquid hydrocarbons.
  • Debutanizer: Separates normal butane and isobutane from heavier hydrocarbons.
  • Butane Splitter: Distinguishes isobutane from normal butane.

Use Cases/Industries:

  • Petrochemical Processing: Ethane and propane are used as feedstocks for plastic and chemical production.
  • Refining: Butanes are blended into gasoline.
  • Aerospace and Manufacturing: Isobutane is used as a refrigerant or in fuel formulations.

Advantages:

  • Product Purity: Ensures each NGL is refined to meet commercial specifications.
  • Market Optimization: Separates high-value products for sale in different industries.
  • Pipeline Readiness: Prepares NGLs for transportation and storage.

Challenges:

  • High Energy Demand: Requires heat and pressure control for precise separation.
  • Operational Complexity: Needs precise control systems to maintain product quality.
  • Infrastructure Requirements: Large-scale fractionation plants require significant investment.

Related Terms:
NGL Processing, Distillation, Gas Liquid Separation

Example:
A gas processing plant uses fractionation to separate ethane for petrochemical feedstocks while selling propane and butane as liquefied petroleum gas (LPG).

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Synonyms:
NGL Separation, Hydrocarbon Fractionation, Distillation
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